ROADEF 2026>
Ergonomics-Based Assembly Line Balancing
Mohamed Chafiq  1, 2, 3@  , Nabil Absi  4@  , Oussama Ben-Ammar  3@  , Pierre Slangen  5@  , Elodie Suzanne  4@  
1 : IMT - MINES ALES  (IMT - MINES ALES)  -  Site web
Institut Mines-Télécom [Paris]
IMT - Mines Ales École des MinesSite de Clavières : 6 avenue de Clavières, 30319 Alès CedexSite de Croupillac : Rue Jules Renard, 30100 AlèsSite de Pau : Hélioparc (bâtiment Einstein 1), 2 avenue du Président-Pierre-Angot, 64053 Pau Cedex 9 -  France
2 : EuroMov - Digital Health in Motion  (Euromov DHM)
IMT Mines Ales, Université de Montpellier, IMT - MINES ALES, Université de Montpellier
Université de Montpellier UFR STAPS 700 avenue du Pic Saint Loup34090 Montpellier -  France
3 : Systèmes Complexes et Intelligence Artificielle
IMT - MINES ALES
4 : Laboratoire d'Informatique, de Modélisation et d'Optimisation des Systèmes
Ecole Nationale Supérieure des Mines de St Etienne, Centre National de la Recherche Scientifique, Université Clermont Auvergne, Institut national polytechnique Clermont Auvergne
5 : EuroMov - Digital Health in Motion
IMT - MINES ALES, Université de Montpellier, Université de Montpellier : UR_UM_IMT_102, IMT Mines Alès, IMT Mines Ales, Université de Montpellier

With the emergence of Industry 5.0, the scientific discussion around production systems is evolving significantly, rather than focusing only on enhancing production. The new paradigm brings human-centric values and sustainability into the spotlight, placing ergonomics at the center of how production systems are designed and evaluated. Integrating ergonomics metrics such as REBA and RULA into optimization models becomes essential to prevent musculoskeletal disorders while maintaining industrial performance. Many attempts have been made to integrate these ergonomic metrics into optimization models in the literature, either as objective functions or as constraints, yet none have evaluated how alternative integration strategies affect optimization results or how these methods could be extended to real-time applications.
In this work, we introduce several modeling variants of the Simple Assembly Line Balancing Problem (SALBP) that incorporate the REBA score, and we analyze how each integration strategy affects overall line performance.


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